From anatomy models and algorithmic art to reef restoration research and heavy metal belt buckles, Dave of DaveMakesStuff has built a portfolio that’s as eclectic as it is fascinating.

With a design process driven by curiosity, experimentation, and a healthy tolerance for frustration, Dave creates objects that blend mathematics, nature, and functionality in unexpected ways. We caught up with him to learn more about his journey, creative process, and the secrets hidden inside his designs.

Designing Through Curiosity

Dave describes his design style as whimsical, eclectic, and experimental. Rather than starting with a specific product in mind, he often begins with a question, a challenge, or a new technique he wants to learn.

“The thing that motivates my design choices is learning new skills and techniques,” he explains. “When deciding what to work on, I usually choose projects that are just outside of my current abilities.” That approach has led him down countless rabbit holes over the years. Some projects take days or weeks of experimentation before reaching a solution. Others never quite make it to the finish line.

“But when I overcome a design challenge, that feeling of accomplishment is such a rush that I immediately start looking for the next one.”

From Physiotherapy to 3D Printing

Dave’s introduction to 3D printing came through a local makerspace, where he learned the fundamentals of design and fabrication.

His earliest projects were tied closely to his work as a physiotherapist. He created 3D-printable anatomy models for clinical education, both within his own practice and for non-profit organizations working in developing countries.

Shortly before COVID lockdowns began, Dave purchased his first personal 3D printer. “I knew I would need an outlet from the stress of hospital work during that time,” he says. That decision sparked a creative journey that continues to evolve today.

Finding Joy in the Process

While many designers focus on building a cohesive portfolio, Dave embraces the fact that his collection of work appears diverse and sometimes chaotic.

“As my name implies, I just like making stuff,” he says. At first glance, his designs may seem unrelated, but together they tell a story of his interests, passions, and curiosities over time.

For Dave, designing is less about reaching a destination and more about entering a state of flow where time disappears. “Despite the frustrations and setbacks, designing is a joyful and cathartic process for me.”

Unlocking Nature’s Secrets

One of the most unique aspects of Dave’s work is his use of generative and algorithmic design.

Rather than modeling an object directly, he studies the underlying rules that govern how forms emerge in nature. These might include the growth patterns of slime molds, crystal formation, or the spiraling arrangement of fir needles.

Once he understands those systems, he recreates them through algorithms and simulations. “I tend to the design as it grows by tweaking and randomizing parameters until it becomes something aesthetically pleasing or functionally useful.”

For Dave, the most rewarding projects are those that contain hidden layers of discovery. “My favourite objects to design are the ones with good secrets.”

Pushing Creative Boundaries with nTop

Dave’s primary design tool is nTop (formerly nTopology), a software platform more commonly associated with aerospace, engineering, and advanced additive manufacturing.

While many users rely on nTop for highly technical applications, Dave uses it to create artistic and organic forms. “In that sense, my work is a little off-brand for the software,” he jokes.

Many of the custom tools and workflows he develops are shared with the wider nTop community, allowing others to learn from and build upon his techniques.

When Designs Take on a Life of Their Own

One of Dave’s favorite parts of being a designer is seeing how others interact with his creations.

His anatomy models have been used to teach surgical techniques. His mathematical art has appeared in academic journals. His organic surface designs have contributed to research on reef restoration and atmospheric water harvesting.

And perhaps most unexpectedly, one of his designs was transformed into belt buckles for a heavy metal band.

Yet the moments he values most are often the simplest. “I love hearing when someone forms a personal connection with a design and chooses to print it for themselves or give it as a gift.”

Giving Back Through Creativity

Community involvement plays a big role in Dave’s design journey. Every old prototype and test print gets donated to local preschools, where children repurpose them into artwork, games, and creative projects of their own.

“It’s so rewarding to see how kids engage with the designs in ways that are often unexpected but always creative.” He encourages other designers to explore similar community partnerships whenever possible.

Growing Alongside Thangs

Dave has been part of the Thangs community since its early days and feels a strong connection to the platform’s growth.

“I feel like we’ve grown together,” he says. Over the years, the Thangs team and community have helped him connect with fellow designers, makers, and enthusiasts while supporting his own development as a creator.

Looking ahead, Dave hopes to continue expanding his knowledge of generative design and biomimicry. “It’s a steep learning curve,” he admits, “but the results can push the boundaries of both design and additive manufacturing.”

Two Truths and a Lie

Before we wrap up, Dave left us with a challenge:

• He used to work as a clown
• He rode his bicycle across Canada
• Grid is his favorite infill

We’ll let you decide which one is the lie.

Remember to support Dave by exploring his designs on Thangs and following his work on Instagram!